Powering Australian Mining Innovation from the Pilbara to NSW
Fenner Conveyors has secured a landmark turnkey project with Malabar Resources—the delivery of a 9-kilometre overland conveyor system for the Maxwell Underground Project. This project underscores their dominance in the world of mining infrastructure and engineered conveyor solutions.
This achievement showcases Fenner’s end-to-end engineering capabilities and highlights the scale, complexity, and strategic importance of the work they do — not only for clients across Australia but for the broader mining and industrial landscape of Western Australia and beyond.
Image Source: "Another Major Turnkey Conveyor Project Secured by Fenner Conveyors," Fenner Conveyors, published 23 June 2025.
This isn’t just another conveyor install. This project is one of the largest and most intricate of its kind, with every component designed to overcome the site’s challenging terrain and infrastructure constraints.
The collaborative delivery model draws on the expertise of:
This level of integration allows Fenner to maintain quality, schedule control, and technical coherence across every phase of the project — from system layout to site installation.
“We are excited and extremely proud to have been chosen by Malabar Resources to take on responsibility for this key aspect of the Maxwell Underground Mine development,” said ACE General Manager, Mark Wilcock.
With every component Australian-designed and made, this is a win for local industry and a shining example of integrated project delivery.
Image Source: "Another Major Turnkey Conveyor Project Secured by Fenner Conveyors," Fenner Conveyors, published 23 June 2025.
The overland conveyor will serve as the critical link between underground coal operations and the site’s coal handling and preparation plant. Designed with complex terrain and environmental sensitivity in mind, the system features:
“This layout reduces both power consumption and infrastructure cost while maintaining optimal functionality,” explained Principal Engineer, Taylor Jobson.
Image Source: "Another Major Turnkey Conveyor Project Secured by Fenner Conveyors," Fenner Conveyors, published 23 June 2025.
Fenner Conveyors’ approach to belt design is rooted in long-term performance, power efficiency, and cost management.
For this project, their engineering team focused on:
Additionally, the system is engineered for operational resilience, with split power load across two drives. Should one drive require servicing, the conveyor can continue operating at reduced throughput — ensuring continuity and minimising downtime.
Unlike many suppliers who rely on off-the-shelf components, Fenner excels in tailoring systems to the specific needs of each site. This project demonstrates how their engineers are able to account for:
“This is where we thrive — designing not just for performance, but for installation, long-term reliability, and total cost of ownership,” said Jobson.
“When customers like Malabar give us the opportunity to engineer a complete solution, we deliver significant value across the entire lifecycle of the conveyor.”
Although located in New South Wales, the Maxwell Underground Project reflects the type of large-scale, technically demanding infrastructure Western Australian companies are increasingly undertaking. Fenner’s successful award is a strong signal to the WA mining sector that high-value, local engineering capabilities are available and proven.
Their approach aligns with WA’s priorities for:
Executive General Manager – Engineering, Matt Einhorn, emphasised:
“We are a trusted partner capable of providing strategic engineering insights that optimise the entire conveyor system lifecycle.”
Unlike fragmented delivery models, Fenner’s integrated approach means:
It’s this holistic delivery model that ensures clients like Malabar Resources receive not just a product—but a strategic asset built to perform across the life of the mine.
Although the Maxwell Project is based in NSW, this win signals Fenner Conveyors’ growing reach and reputation nationwide—including right here in the Pilbara, where mining innovation is the heartbeat of our economy. With deep roots in the region and a proven track record on some of WA’s most challenging sites, Fenner’s ability to tackle complex, large-scale conveyor systems continues to make them a trusted partner across Australia.
This project highlights Fenner Conveyors’ status as a supplier of choice for mining and heavy industry operations across Australia. Their ability to deliver turnkey solutions — from initial design to final commissioning — makes them a standout partner in an increasingly complex and performance-driven sector.
“We look forward to working closely with Malabar Resources to ensure the long-term success of this project through our reliable, high-quality products and engineering innovations,” concluded Wilcock.
With this project locked in, Fenner Conveyors continues its trajectory as Australia’s supplier of choice for engineered conveyor systems—and we are proud to spotlight their achievements. Their blend of technical innovation, end-to-end project execution, and dedication to Australian manufacturing is something our whole region can celebrate.
Congratulations to the entire Fenner Conveyors team. We can’t wait to see this system in motion!
